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Mechanical fuel pump removal and replacement

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  • OVERALL DIFFICULTY INDEX: 2/10
  • IF YOU HAVE NO TOOLS YOU SPEND $20 TO GET THEM  FOR THIS JOB
  • IF YOU HAVE NO EXPERIENCE YOU SPEND 1 HOUR TO CARRY OUT THIS JOB
  • RISK OF BURNS, SEE BELOW
BEFORE YOU START
  • Be careful not to touch any hot part of the engine.
  • No smoking during this intervention!
DISCLAIMER:
Our pictorials are of informative nature and do illustrate works carried out by ourselves at our own premises for our own use and satisfaction.
Readers who envisage to carry out similar works inspired by the below method shall do this at their own risks and liability.

How to remove a mechanical fuel pump

  1. Put a cloth beneath the fuel hoses and disconnect them.
  2. Move the cloth to beneath the fuel pump body.
  3. Use a ratchet handle with the necessary extensions and articulated extensions to reach the two fixing bolts of the pump to the engine.
  4. Unscrew and remove the bolts.
  5. Take out the pump.

Refitting the mechanical fuel pump

  1. Make sure to replace the gasket with a new one.
  2. This is a paper gasket that you can cut by yourself like for carburetor gaskets.
  3. Reverse above steps.
  4. Tighten the bolts to contact first then to 1.5 mKg. 

See also...

Buy your mechanical fuel pump for car or marine engine here, make sure of the compatibility with your engine: